Singapore Technologies Marine (ST Marine) is a premier shipyard that provides turnkey shipbuilding, ship conversion and shiprepair services with a proven track record in the design, construction and repair of naval and commercial vessels. Today, it is leveraging its extensive experience to take on more complex and challenging projects.

(I) Creating New Opportunities

With more than 35 years in the shipbuilding and shiprepair industry, ST Marine has established a reputation for high quality, innovative solutions customised to meet the precise operational requirements of its clients.

ST Marine’s ability to manage technically complex and time demanding projects on a turnkey basis provided the shipyard an edge in niche markets.

ST Marine invested in enhancing its facilities to meet the needs of its customers. Firstly, it upgraded its two facilities in Singapore, particularly its main yard, with the latest equipment and technologies.

In addition, VT Halter Marine gives ST Marine access to newbuild facilities in the Mississippi Gulf Coast. VT Halter Marine will provide an important entry point for ST Marine to grow its naval and commercial shipbuilding business into the Americas.

(II) Rising to the Challenge

ST Marine’s frigate newbuilding programme for the Republic of Singapore Navy (RSN) kicked off in October 2002 and went into full swing in 2003 with a series of plate cutting and keel laying ceremonies during the year.

In March, Lieutenant-General Lim Chuan Poh, then Chief of Defence Force, graced a keel laying ceremony for Frigate 2. Plate cutting ceremonies were held in July and September for Frigates 4, 5 and 6, followed by another keel laying ceremony for Frigate 3 in November.

The ST Marine frigate newbuilding programme is the largest for the RSN to date and will see some of the most sophisticated vessels being added to its fleet. Under this programme, ST Marine will be required to deliver five stealth frigates within a tight schedule.

To support the frigate newbuilding programme, ST Marine invested in the upgrading of its facilities. Its existing construction halls were rebuilt to allow for hull construction and outfitting work to be completed under shelter. The Company also upgraded its syncrolift system, erected mobile shelters and a new blasting chamber. Further productivity enhancements were also achieved through the increased use of Computer Numeric Control production techniques.

The upgrading programme also included investments in state-of-the-art equipment and systems such as the Enterprise Resource Management (ERM) system which integrates the entire production chain from planning and budgeting, project management, material planning and management to quality and safety management. This system brings greater accuracies in planning the entire production process from cost controls to project management.

The frigate newbuilding programme gives ST Marine the opportunity to demonstrate its ability to create innovative workflow designs and maximise the use of limited space to optimise productivity. This experience will sharpen ST Marine’s newbuilding and project management capabilities significantly.

In April, ST Marine delivered “Art Carlson”, the last of three Platform Supply Vessels (PSVs), to Tidewater, the world’s largest operator of support vessels for the offshore oil and gas industry. The new generation 80m PSV is a highly automated vessel designed with a sophisticated diesel-electric propulsion system and a Dynamic Positioning System, Class 2.

(III) Delivering High Value Services in Shiprepair

2003 proved to be a challenging year for ST Marine’s shiprepair business.

Dredger repairs were impacted as a result of changes in regional government policies regarding the export of sand and the consequential impact on land reclamation activities. However, ST Marine remained a dominant player in this market segment with a significant market share.

Major projects during the year included those carried out for Hyundai Engineering and Construction’s “Asan Ho”, Ballast Ham Dredging’s “Ham310”, as well as Dredging International Asia Pacific’s “Pearl River”.

Tank coating repairs was also a significant market segment for ST Marine during the year. ST Marine completed several projects for one of the leading chemical tanker companies in the world - Stolt Nielsen Transportation Group in the US. These included tank coating projects for Stolt Azelea, Stolt Avenir, Stolt Hawk and Stolt Lily, among others.
Ship conversions, which are typically high value added projects involving a high level of engineering content, were also key for ST Marine.

One noteworthy conversion project completed during the year was the upgrading of a passenger line, “Crown Odyssey”, for Norwegian Cruise Line. ST Marine converted the observation deck and forward deck into a spa and fitness centre, including the fabrication and installation of a new enclosure block. It completed the project within a short turnaround time and to the customer’s satisfaction.

In July, ST Marine was appointed by MTU Friedrichshafen (MTU), a leading manufacturer of large diesel engines and complete drive systems, as an authorised service dealer for their engines. The Company will offer MTU customers one stop, integrated maintenance services locally and in the region.

(IV) Winning in a Brave New World

ST Marine’s global business took off in 2003 with the setting up of VT Halter Marine in the US in October 2002. VT Halter Marine enables the Company to grow its presence in the commercial and naval newbuilding markets in the Americas and beyond.

Although VT Halter Marine just celebrated its first anniversary in October, the quality standards of its operational procedures have already received independent endorsement from the American Bureau of Shipping, which accorded VT Halter Marine an ISO 9001 certification after an audit in July.

Since it commenced its operations, VT Halter Marine secured several commercial and government contracts. During the year, the US Commerce Department’s National Oceanic and Atmospheric Administration (NOAA) exercised its option to build a second Fisheries Survey Vessel (FSV) with VT Halter Marine. This US$39m contract was awarded in October at the same time that the first FSV, christened “Oscar Dyson”, was launched. The FSVs, the most technologically advanced in the world, demonstrate VT Halter Marine’s capabilities in the design and construction of sophisticated, world class vessels.

VT Halter Marine also achieved several project milestones during the year. One of these was the laying of keel for the second Logistic Support Vessel (LSV) for the US Army’s Tank-automotive and Armaments Command (TACOM) in March. Following close after, the first LSV for the US Army, christened “SSGT Robert T. Kuroda”, was launched in May.

VT Halter Marine was just as successful on the commercial front. In April, it won a contract from Pasha Hawaii Transport Lines, valued at approximately US$47m, to complete the construction of their car carrier, “Jean Anne” by the fourth quarter of 2004. The vessel is the first pure car truck carrier to be built in the US.

In May, VT Halter Marine signed a US$2.8m contract with the Puerto Rico Port Authority to design and build a sea-going passenger ferry. The ferry is expected to be delivered in the second quarter of 2004.

(V) Geared for the Future

Looking into the future, ST Marine will continue to deliver value added engineering solutions and services to its naval and commercial customers.

While the shiprepair business is expected to remain highly competitive and challenging in 2004, the Company will focus on key market segments such as the chemical tanker repair market and other high value added shiprepair services such as conversions.

With the combined strength and capabilities of both facilities in Singapore and the US, the Marine sector is set to make waves in the marine engineering industry of tomorrow.

 
 

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